Main topic: Closed Loop

Plan A leads to:

• Increased autonomy in unmanned production.
• Significantly reduced scrap rates.
• Higher process capability over the complete order stock.
• Achievement of lowest tolerances.

Plan A is based on development power, flexibility and a broad interface competence.

Grinding. Measuring. Compensate. Grinding.

Together with our partners from the field of metrology, we show how manufacturing quality can be easily increased in the closed loop.

Our partners in the field of measurement technology:

Closed Loop

Multigrind® Radical | Experience the future.

#closedloop #insert #werth #DIY

Spindle:
HSK50 | 10.000 1/min | 9 kW
A-axis:
SK50 |  1.200 1/min
Insert:
13 x 3 x 15 mm
Cycle time:
4 min 50 sec
Autonomy: 
50 h

Tip:

Get your blank as well as your USB stick and grind. Just contact us.

Uncompromising | Grind the insert in Closed Loop.

• Maximum autonomy times. Minimum space requirement.
• Optional: Our palletizer.
  • Features: 10 carriers | à 4 pallets | à 120 parts
  • Autonomy: 320h | 13 days
• Non-productive time: Radically reduced.
• Return on Investment: Optimal.
• Space required: Minimal.
• Optimized spindle warm-up: 6 x faster.

Spindle: 
HSK80 | 12.000 1/min | 30 kW
A-axis:  HSK100 |  1.200 1/min
Rotor: 
270 mm | Ø85 mm
Cycle time:
17 min
Tool magazine:
9 positions

Tip:

Talk to our experts.

Uncompromising | Rotor grinding.

• Compensation of slope and parallelism errors.
• Measuring and grinding in one clamping:
  • Reduced: Setup time.
  • No reclamping. No loss of accuracy.
    No effort to calibrate the part after measurement.
  • Fully integrated tool chain for compensation.
    No incorrect entries. No manual interfaces.
• Saves: Time and raw parts when setting up new workpieces.
• Control and fine compensation during the production process. Ensures robust highest precision.

Spindle:
HSK50 | 8.000 1/min | 12 kW
A-axis: 
SK50  | 1.000 1/min
Form milling cutter:
75 mm | Ø12 mm
Cycle time: 
35 min
Autonomy:   
40 h
Tool magazine:
8 positions

Tip:

Visit us in meeting room 4, where we will demonstrate the flexibility of Multigrind® Horizon, even for the most complex geometries.

Uncompromising | Form milling cutter in Closed Loop.

• Closed Loop in the network:
  • Increases autonomy in unmanned production.
  • Significantly reduces scrap rates.
  • Increases process capability across the order stock.
  • Achieves lowest tolerances.
• Complete machining in one clamping, including cylindrical grinding also possible.
• Dressing: Standard with Xing dressing option.
• Complete housing and solid mineral casting bed provide temperature stability.

Spindle:
HSK50 | 8.000 1/min | 12kW
A-axis: 
HSK80 | 1.000 1/min
Diamond roll:
20 mm | Ø150 mm
Cycle time:
2 x 45 min
Tool magazine:
8 positions

Tip:

Talk to our experts.

Uncompromising | Diamant roll in Closed Loop.

• Closed Loop in the network:
  • Increases autonomy in unmanned production.
  • Significantly reduces scrap rates.
  • Increases process capability across the order stock.
  • Achieves lowest tolerances.
• In-House process design.
• Optimized oscillation cycles. Flexibility through own software development.
• Complete housing and solid mineral casting bed provide temperature stability.

Spindle:
HSK50 | 27.000 1/min | 21kW
A-axis:  
SK50 |  1.000 1/min
Profile roll:
20 mm | 150 mm
Cycle time:
2 x 30 min
Tool magazine:
9 positions

Uncompromising | Profile roll in Closed Loop.

• Closed Loop in the network:
  • Increases autonomy in unmanned production.
  • Significantly reduces scrap rates.
  • Increases process capability across the order stock.
  • Achieves lowest tolerances.
• Spindle design in house. Optimum in speed and torque.
• Measuring machine integrated in the process.
  Process: Fully automated.