Main topic: Complete Machining

Plan A leads to:

  • Productivity gain due to reduced throughput times.
  • Space savings due to smaller machinery, as single-purpose machines can be dispensed with.
  • Greater planning flexibility due to optimized machine utilization.
  • Greater precision due to production in a single setup.
  • Increased flexibility through one-piece flow instead of batch production.

In addition to comprehensive process know-how, Plan A is based on expertise in the areas of software development, tool change systems, and clamping and dressing technology.

Reclamping costs precision and time.

We let you experience what we and our partners mean by complete machining.

  • No reclamping.
  • No unnecessary idle times.
  • No reworking.

Our partners in the field of complete machining:

Complete Machining

Multigrind® CB XL 1400 | Grind the extruder screw.

#completemachining #extruderscrew #PlanA

Spindle:
HSK80 | 12.000 1/min | 30 kW
A-axis: 
HSK80 |    600 1/min
Extruder screw:
1.000 mm | Ø50 mm
Cycle time:
1 h 35 min
Tool magazine:
7 positions

Tip:

Visit us in meeting room 4, where we show flexibility. Or simply the freedom to combine and parameterize everything.

Uncompromising | Grinding the extruder screw.

  • Complete Machining in one clamping.
    Several different machining operations.
    For example, profile grinding and cylindrical grinding.
  • Pre- and finish-machining saves time in the run through production. No idle times. Faster delivery times.
  • Dressing: Standard for process stability.
  • Steady rests: Optimal support.
  • Optional: Automation with loading door on the side.

Multigrind® Radical | Skiving tool grinding.

#completemachining #skivingtool #PlanA

Spindle:
HSK50 | 10.000 1/min | 9kW
A-axis: 
SK50  |  1.200 1/min
Skiving tool: 
30 mm | Ø25 mm
Cycle time:
50 min
Tool magazine:
4 positions
up to 12 grinding wheels

Tip:

Visit us in meeting room 4.There we will show how skiving tools can be ground and resharpened with standard wheels.

Uncompromising | Skiving tool grinding.

  • Maximum autonomy time. Minimum space requirement.
  • Optional: Our palletizer.
  • Machining conditions: Ideal.
    Linear drives in the X and Y axes for oscillation.
  • Optimized spindle warm-up: 6 x faster.
  • Closed Loop:
    Integration of the measuring machine for geometry compensation.

Multigrind® CA | Grind the hob.

#completemachining #gearhob #PlanA

Spindle:
HSK50 | 8.000 1/min | 12kW
A-axis:
SK50 | 1.000 1/min
Hob:
85 mm | Ø50 mm
Cycle time:
1 h 45 min
Tool magazine:
7 positions
1 relief grinding head

Uncompromising | Grinding hobs.

  • Production including profiling as well as resharpening.
  • Stable machine concept. Optimized calibration cycles.
  • Dressing: Standard for dimensional stability of the hob.
  • Module 0.3 to 12.
    Our solution: Tool changer and relief grinding head.
  • Measuring machine integrated in the process.
    Process: Fully automated.

Multigrind® CB XL 3200| Extruder screw grinding.

#completemachining #extruderscrew #ThinkBig

Spindle:
HSK80  | 12.000 1/min | 58 kW
A-axis: 
HSK100 |  1.200 1/min
Extruder screw: 
2.500 mm | Ø90 mm
Cycle time:
3 h 50 min
Tool magazine: 
48 positions

Tip:

Visit us in meeting room 4. There we show flexibility. Or simply the freedom to combine and parameterize everything.

Uncompromising | Extruder screw grinding.

  • Complete Machining in one clamping.
    Several different machining operations. For example, profile and cylindrical grinding.
  • Dressing: Standard for process stability.
  • Saves lead time: Pre- and finish-machining. No idle times. Faster delivery times.
  • Steady rest tables: Individually movable. Optimal support.
  • Optional: Automation with loading door on the side.